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ZWZB-400/500 Electromagnetic Drum Brake | Heavy Duty Fail-Safe Brake video

ZWZB-400/500 Electromagnetic Drum Brake | Heavy Duty Fail-Safe Brake

ZWZB-400/500 is a heavy-duty DC electromagnetic drum brake belonging to the upgraded ZWZB series. It adopts a classic fail-safe structural design of spring-applied braking and electromagnetic release, specially developed for high-inertia, heavy-load industrial equipment. With powerful braking thrust, stable torque output and low heat generation performance, it is widely used for safety braking and load holding of port, metallurgy and large conveying machinery.

Description

Product Overview

ZWZB-400/500 electromagnetic drum brake is a normally closed power-off safety brake driven by high-performance DC electromagnet. It follows the working principle of spring braking, electromagnetic release. Compared with traditional AC electromagnetic brakes, the DC driving structure delivers more stable suction, lower continuous working temperature rise and no impact current, adapting to long-term high-frequency cyclic operation.

When the system is powered on, the DC electromagnet generates steady magnetic force to pull the armature, compress the main spring and release the brake shoes from the drum, allowing mechanical equipment to operate freely. Once power failure, power cut or circuit fault occurs, the electromagnet loses magnetism instantly. The high-strength main spring rapidly pushes the brake shoes to clamp the 400mm brake drum tightly, realizing emergency braking and long-term load locking.

Equipped with synchronous shoe retraction and gap balancing mechanism, this brake maintains consistent braking clearance during long-term operation. The integral thickened casting frame and wear-resistant non-asbestos lining ensure excellent durability and operational stability in harsh industrial environments, making it a preferred heavy-duty safety braking solution for modern industrial equipment.

Core Features & Product Advantages

DC Low-Heat Stable Driving: Adopts professional DC electromagnetic drive design, no instantaneous impact current, extremely low heat generation during continuous working, effectively avoiding coil burnout and greatly extending the service life of the electromagnet and whole brake.

Strict Fail-Safe Safety Design: Normally closed spring-applied braking structure. Automatic emergency braking when power is off or system fails, thoroughly preventing equipment runaway, heavy-load sliding and safety accidents, meeting international heavy industrial safety standards.

Powerful Heavy-Load Braking Capacity: Matched with 5000N high-thrust electromagnet and optimized spring combination structure, providing strong and stable braking torque, perfectly suitable for high-inertia and heavy-duty mechanical braking scenarios.

Automatic Gap Balancing System: Built-in synchronous brake shoe equal retraction device, automatically compensates friction lining wear, keeps uniform brake gap for a long time, avoids single-side friction, drum scratching and braking deviation, reduces manual adjustment frequency.

High-Frequency Cycle Resistance: Optimized linkage transmission structure and self-lubricating hinge bearings, flexible movement, sensitive response, stable operation without jitter or impact, supporting long-term frequent start-stop braking work.

Durable & Low Maintenance: Thickened cast steel integral frame with strong deformation resistance and impact resistance. Standardized replaceable non-asbestos wear-resistant lining, simple and fast replacement process, low daily maintenance cost.

Excellent Environmental Adaptability: Overall anti-rust and dustproof treatment, reliable structural sealing, stable operation in dusty, humid and high-temperature harsh industrial environments with low failure rate.

Adjustable Braking Performance: The spring preload can be finely adjusted on-site to flexibly change braking torque, adapting to different load weight and equipment operation requirements.

Wide Application Scope

ZWZB-400/500 heavy-duty DC electromagnetic drum brake is specially designed for high-inertia and heavy-load industrial machinery, widely applicable to key safety braking scenarios in various heavy industries:

Port heavy-duty gantry cranes, container cranes and large lifting winches

Metallurgical industry rolling equipment, heavy-duty transmission and handling machinery

Mine large-scale belt conveyors and bulk material heavy-load conveying equipment

Heavy engineering machinery and large industrial automated production lines

Chemical, building materials and other heavy industrial transmission and lifting equipment

All high-inertia mechanical equipment requiring long-term stable parking, load holding and emergency safety braking

Detailed Technical Parameters

Technical Item

Parameter Value

Full Model

ZWZB-400/500 Electromagnetic Drum Brake

Series Type

ZWZB Series Heavy-Duty DC Normally Closed Brake

Matching Brake Drum Diameter

400mm

Rated Electromagnet Thrust

5000N (500kgf)

Rated Braking Torque

400 N·m

Working Voltage

DC220V (DC110V Optional)

Working Principle

Spring Applied Braking, DC Electromagnetic Release

Working Mode

High-frequency cyclic braking, parking braking, emergency load holding

Friction Lining Material

Non-asbestos semi-metallic wear-resistant lining

Working Ambient Temperature

-20℃ ~ +40℃

Relative Humidity

≤90% (No condensation)

Structural Feature

Synchronous shoe retraction & automatic gap compensation

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