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Ed80/12 Electro-hydraulic Thruster | Heavy-Duty Industrial Brake Thruster video

Ed80/12 Electro-hydraulic Thruster | Heavy-Duty Industrial Brake Thruster

Ed80/12 electro-hydraulic thruster is a classic ELDRO-type hydraulic driving device, widely matched with various industrial drum brakes, disc brakes and windproof rail clamping devices. It serves as the core power executing unit for braking systems, featuring integrated motor and hydraulic structure, stable thrust output and fast response. It is the standard power accessory for crane braking, conveyor braking and outdoor mechanical safety braking systems.

Description

Product Overview

Ed80/12 electro-hydraulic thruster adopts an integrated all-in-one design of motor, hydraulic pump and cylinder body. Different from traditional separate driving structures, this thruster features compact layout and high integration. When energized, the built-in motor drives the hydraulic pump to generate hydraulic pressure, pushing the piston rod to extend and output linear thrust, so as to release the spring-closed brake smoothly.

Once power failure or power cut occurs, the internal hydraulic pressure disappears instantly, and the piston rod retracts automatically under the action of brake spring force, realizing rapid brake reset and emergency braking. With standard IP65 protection grade, low noise operation and strong continuous working capacity, it can adapt to long-term high-frequency cyclic work in harsh industrial environments such as ports, metallurgy and mines.

This thruster is highly universal, perfectly compatible with YWZ, YLB, YFX and other series of brakes and rail clamps, and is a mainstream upgraded replacement for imported EMG ELDRO thrusters.

Core Features & Product Advantages

Integrated All-in-One Structure: Integrates motor, hydraulic pump and oil cylinder into one unit, no complex pipeline layout, simple installation, small footprint and low failure rate.

Stable & Sensitive Thrust Output: 800N rated steady thrust and 120mm long standard stroke, uniform and stable linear output, no jitter during operation, ensuring smooth and accurate brake release.

Fast Emergency Response: Instant pressure relief and automatic reset after power off, quickly cooperating with brake spring to complete emergency braking, effectively avoiding equipment runaway and safety accidents.

High-Frequency Durable Operation: Supports up to 2000 cycles per hour high-frequency work, optimized internal hydraulic circuit, low heat generation, suitable for long-term continuous cyclic braking working conditions.

IP65 High Protection Grade: Fully sealed overall structure, dustproof, waterproof and splash-proof, adapting to outdoor open-air, dusty and humid harsh working environments.

Low Noise & Energy Saving: Precision hydraulic components and silent motor design, low operating noise, low power consumption, energy-saving and environmentally friendly.

Strong Universal Compatibility: Fully interchangeable with imported ELDRO type thrusters, widely matched with various domestic and foreign drum brakes, disc brakes and rail clamp braking systems.

Easy Maintenance & Long Service Life: Standardized internal wearing parts, convenient oil filling and daily maintenance. High-quality wear-resistant hydraulic accessories effectively extend the overall service life.

Wide Application Scope

Ed80/12 electro-hydraulic thruster is dedicated to providing power drive for various industrial safety braking systems, widely used in heavy industry fields:

Overhead cranes, gantry cranes, port container cranes and all kinds of rail-mounted lifting machinery braking systems

Belt conveyors, stacker-reclaimers and bulk material handling equipment anti-slip braking devices

Metallurgical, mining, chemical and building materials industrial heavy-duty transmission braking equipment

YFX series windproof wedge brakes, YLZ series wheel brakes and ZYTJX/YJGQ series hydraulic rail clamps

All spring-closed safety brakes that require electro-hydraulic release driving power

Detailed Technical Parameters

Technical Item

Parameter Value

Full Model

Ed80/12 Series Electro-hydraulic Thruster

Series Type

ELDRO Type Integrated Electro-hydraulic Pusher

Rated Thrust

800 N

Rated Stroke

120 mm

Working Voltage

AC380V 50Hz (Custom AC220V/415V Optional)

Rated Power

370 W

Max Operating Frequency

2000 cycles/h

Protection Grade

IP65

Working Principle

Energized extension thrust, power-off automatic retraction

Working Temperature

-20℃ ~ +50℃

Relative Humidity

≤90% (No condensation)

Net Weight

24 kg

Matching Equipment

Drum brake, disc brake, windproof rail clamp

Working Principle

Energized Working State (Brake Release)

After the thruster is powered on, the built-in motor runs to drive the hydraulic pump to pressurize the internal hydraulic oil. The hydraulic pressure pushes the piston rod to extend steadily and output rated thrust. The thrust acts on the brake lever mechanism to overcome the spring braking force, separate the brake friction parts from the brake drum/disc/rail, and complete the brake release action, allowing the mechanical equipment to operate normally.

Power-off Reset State (Emergency Braking)

When the equipment stops running or the power supply is interrupted, the motor stops working instantly, the internal hydraulic pressure is quickly unloaded. Under the reverse action of the brake spring force, the piston rod retracts rapidly and resets. The brake returns to the closed braking state to realize emergency stop and static locking, ensuring the safety of mechanical equipment.

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